Topology Optimization of Thin-Walled Structures Using a Direct Approach: Validation and Industrial Application

Authors

DOI:

https://doi.org/10.70567/mc.v42.ocsid8345

Keywords:

Topology Optimization, MITC4, Thin-walled structures, Geometrically nonlinear behavior

Abstract

The present work addresses topology optimization applied to thin-walled structures modeled with MITC4 shell finite elements under geometrically nonlinear behavior. The problem is formulated as the minimization of the structural end compliance subject to a volume constraint, with the aim of obtaining lightweight designs without compromising the mechanical response. The developed numerical tool was validated against benchmark results available in the literature for both in-plane and outof- plane responses, demonstrating the versatility and robustness of the adopted formulation. Finally, an industrially relevant application is presented on a B-pillar panel of an automotive chassis, where optimized lightweight components were obtained under different admissible solid material fractions, while maintaining compliance with the required service conditions.

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Published

2025-12-04

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